
Titanium Tube Evaporators Case In Multistage Flash (MSF)
TUBE: GRADE 2 TITANIUM ASTM 338
Tube size (mm): 32.0(O.D) x 30.73(I.D)x 0.635(thick) x 13,720(L)
Application: seawater desalination
Product Introduction
Titanium tube evaporators are highly efficient heat transfer devices designed for the evaporation and concentration of fluids in demanding industrial environments.
They utilize bundles of titanium tubes through which heated media circulate, allowing efficient heat transfer to process fluids. Due to titanium's exceptional corrosion resistance and thermal performance, these evaporators are widely used in:
Seawater desalination
Chemical processing
Food & beverage concentration
HVAC systems
Marine engineering
One of the most important applications is in Multi-Stage Flash (MSF) desalination systems.
Advantages of Titanium Tube Evaporators
Excellent Corrosion Resistance
Titanium provides outstanding resistance against:
Seawater
Chlorides
Brine
Corrosive chemicals
This makes titanium ideal for desalination and marine environments.
High Heat Transfer Efficiency
Titanium tubes provide:
Excellent thermal conductivity
Stable heat exchange performance
Reduced scaling tendency
Long Service Life
Titanium maintains excellent structural stability under:
High temperature
High pressure
Corrosive operating conditions
Low Maintenance
Reduced corrosion and fouling significantly lower maintenance costs and downtime.
MSF (Multi-Stage Flash) Desalination Application
Working Principle
In the MSF process:
Seawater is heated and pressurized.
Heated brine enters multiple flash chambers with progressively lower pressure.
Rapid flashing produces steam.
Steam condenses on titanium tube bundles.
Fresh water is collected while salts remain in the brine.
Titanium tubes are critical because they withstand:
Hot seawater
High chloride concentration
Continuous thermal cycling
Technical Specification - Brine Heater
Type
Cylindrical shell and straight tube type
Single-pass design
Operating Media
| Side | Fluid |
|---|---|
| Shell Side | Heating steam |
| Tube Side | Recycle brine |
Design Conditions
| Parameter | Shell Side | Tube Side |
|---|---|---|
| Design Temperature | 100°C | 100°C |
| Design Pressure | 3.45 Bar.G | 10 Bar.G |
Performance Data
| Item | Value |
|---|---|
| Overall Heat Transfer Coefficient | 2,139 W/m²·K |
| Heat Transfer Area | 3,013.31 m² |
| Number of Tubes | 2,222 pcs |
| Tube Pitch | 40 mm triangular |
Tube Specification
| Item | Specification |
|---|---|
| Tube Material | Titanium ASTM B338 |
| Tube Size | 32.0 mm OD × 30.73 mm ID × 0.635 mm WT |
| Tube Length | 13,720 mm |
Technical Specification - MSF Evaporator
Evaporator Type
Cross-tube multi-stage flash evaporator
Number of Stages
| Section | Quantity |
|---|---|
| Heat Recovery | 19 |
| Heat Rejection | 3 |
| Total | 22 |
Heat Transfer Area
| Section | Area |
|---|---|
| Heat Recovery | 65,930 m² |
| Heat Rejection | 8,738.4 m² |
Tube Quantities
| Section | Quantity |
|---|---|
| Heat Recovery | 44,517 pcs |
| Heat Rejection | 6,294 pcs |
Titanium Tube Specification
Heat Recovery Section
32.0 mm OD × 30.37 mm ID × 0.635 mm WT
Heat Rejection Section
30.0 mm OD × 28.73 mm ID × 0.635 mm WT
Construction Materials
Brine Heater
| Component | Material |
|---|---|
| Shell | Carbon Steel JIS G3106 SM41A |
| Water Box | Aluminum Bronze JIS H3100 C6161P |
| Tubes | Titanium ASTM B338 |
| Tube Plate | Aluminum Bronze |
| Tube Support | SUS316L |
| Impingement Plate | SUS316L |
Evaporator
| Component | Material |
|---|---|
| Flash Box | Stainless Steel 316L |
| Tubes | Titanium ASTM B338 |
| Tube Plate | Aluminum Bronze |
| Tube Support | Naval Brass |
| Water Box | Aluminum Bronze |
Cathodic Protection System
| Section | Material |
|---|---|
| Stages 1–11 | Special Ni-Fe Alloy 9/91% |
| Stages 12–22 | Pure Iron |
Operating Procedure
Typical startup procedure includes:
Filling evaporator with seawater
Starting recirculation pumps
Vacuum creation via ejectors
Controlled brine heating
Transition to holding ejectors
Gradual increase to full operating load
Why Titanium is Preferred in MSF Systems
Corrosion Resistance
Titanium performs exceptionally well in:
Hot seawater
Concentrated brine
Chloride-rich environments
Mechanical Reliability
Maintains integrity under:
Vacuum conditions
Thermal stress
Pressure cycling
Thermal Efficiency
High heat transfer efficiency improves freshwater production capacity while reducing operational energy consumption.
Typical Industries
Seawater desalination plants
Chemical processing
Marine engineering
Food concentration systems
Industrial evaporation systems
Power generation facilities
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