
Titanium Powder Sintered Microporous Plate Filter
Mill supplier
High Purity titanium powder
High Pricision porous titanium plate
Long service life
Product Introduction
Porous Titanium Sintered Plate Filter is a high-performance filtration and functional material manufactured from high-purity titanium powder through precision powder metallurgy and high-temperature vacuum sintering.
During the sintering process, titanium particles are bonded together to form a stable and interconnected porous structure. This unique structure provides controlled pore size, excellent permeability, high mechanical strength, and outstanding corrosion resistance.
Compared with conventional filter media, porous titanium plates offer a combination of lightweight construction, chemical stability, precise filtration performance, and long service life.
They are widely used in electrochemical systems, chemical processing, water treatment, pharmaceutical production, petroleum processing, and other demanding industrial applications.
In addition to filtration applications, porous titanium plates can also be used as functional porous components in electrochemical equipment, gas diffusion systems, and specialized electrode structures.
Product Structure
Porous titanium plates are manufactured through powder metallurgy technology.
The typical production process includes:
Titanium Powder Selection → Powder Preparation → Molding → High-Temperature Vacuum Sintering → Surface Treatment → Precision Machining → Inspection → Packaging
During high-temperature sintering, titanium particles form metallurgical bonding points while maintaining interconnected pores throughout the material.
This creates a stable three-dimensional porous structure with:
Controlled pore distribution
High permeability
Stable filtration accuracy
Excellent mechanical strength
Strong corrosion resistance
Long-term structural stability
Product Specifications
| Parameter | Specification |
|---|---|
| Product Name | Porous Titanium Sintered Plate |
| Material | Pure Titanium |
| Manufacturing Process | Powder Metallurgy / Vacuum Sintering |
| Standard Thickness | From 0.8 mm |
| Typical Thickness | 0.8 – 10 mm |
| Customized Thickness | Available upon request |
| Width | Customized |
| Length | Customized |
| Filtration Rating | 0.5 – 100 μm |
| Typical Filtration Precision | 30 μm |
| Porosity | Customized according to application |
| Maximum Working Pressure | Up to 0.6 MPa |
| Recommended Operating Temperature | Up to 250°C |
| Surface Condition | As-sintered / Pickled / Machined |
| Shape | Plate / Sheet / Disc / Customized |
Typical Product Size
| Item | Specification |
|---|---|
| Material | Pure Titanium |
| Dimension | T1 × W220 × L240 mm |
| Filtration Precision | 30 μm |
| Maximum Working Pressure | 0.6 MPa |
Custom sizes, pore structures, thicknesses, filtration ratings, and shapes can be manufactured according to customer drawings and application requirements.
Key Advantages of Porous Titanium Plates
Excellent Corrosion Resistance
Titanium naturally forms a stable passive oxide film on its surface.
This provides excellent resistance to corrosion in many aggressive environments, including:
Seawater
Chloride-containing solutions
Acidic media
Alkaline environments
Chemical process liquids
This makes porous titanium particularly suitable for applications where conventional stainless steel filters may experience corrosion problems.
High Filtration Precision
The interconnected microporous structure allows precise control of filtration performance.
Porous titanium plates can effectively remove:
Suspended solids
Fine particles
Catalyst particles
Process impurities
Micron-scale contaminants
Different filtration ratings can be customized according to the required separation performance.
High Permeability
Despite their high filtration precision, porous titanium materials maintain excellent fluid permeability.
The interconnected pore structure provides:
Low flow resistance
Low pressure drop
Stable flow performance
High filtration efficiency
This makes them suitable for continuous industrial filtration systems.
Excellent Mechanical Strength
Unlike conventional fiber or polymer filter materials, sintered titanium plates have a rigid metallic structure.
They provide:
High mechanical strength
Good pressure resistance
Excellent dimensional stability
Resistance to deformation
The material can be used in both pressure filtration and vacuum filtration systems.
High Temperature Resistance
Porous titanium filters can operate under elevated temperatures where polymer-based filtration materials may not be suitable.
Typical applications can operate at temperatures up to approximately 250°C depending on:
Pressure conditions
Medium composition
Structural design
Specific application requirements
Long Service Life
The sintered structure is stable and durable.
Porous titanium plates can often be regenerated through appropriate cleaning methods, depending on the contamination type and application.
Possible cleaning methods include:
Backwashing
Ultrasonic cleaning
Chemical cleaning
Thermal cleaning where applicable
This helps reduce replacement frequency and long-term operating costs.
Manufacturing Technology
Titanium Powder Preparation
High-purity titanium powder is selected according to the required pore size and material performance.
Particle size distribution directly affects:
Porosity
Filtration precision
Mechanical strength
Permeability
Precision Molding
The titanium powder is placed into a precision mold and compacted to the required geometry.
Available shapes include:
Flat plates
Round discs
Rectangular sheets
Tubular elements
Customized geometries
High-Temperature Vacuum Sintering
The molded titanium structure is sintered under controlled high-temperature vacuum conditions.
During sintering:
Titanium particles form metallurgical bonds
A stable porous structure is created
Pore distribution is maintained
Mechanical strength is developed
This process produces an integrated metallic porous structure without conventional binders.
Surface Treatment
Depending on application requirements, porous titanium plates can undergo:
Pickling
Ultrasonic cleaning
Precision machining
Surface finishing
Porous Titanium Plate for Electrochemical Applications
Porous titanium plates are widely used as functional components in electrochemical systems.
The porous structure allows:
Uniform electrolyte distribution
Improved liquid permeability
Gas diffusion
Efficient mass transfer
Stable current distribution
Depending on the system design, porous titanium plates may be used in:
Electrochemical reactors
Electrolysis systems
Gas diffusion structures
Electrode support components
Current collector structures
Specialized MMO titanium anode assemblies
The specific pore size and thickness can be optimized according to the required electrochemical performance.
Applications
Water Treatment
Porous titanium plates can be used in:
Industrial water filtration
Fine particle removal
Seawater treatment
Wastewater treatment
High-purity water systems
Titanium provides excellent corrosion resistance in chloride-containing environments.
Chemical Industry
Suitable for filtration of corrosive process media such as:
Acid solutions
Alkaline solutions
Chemical intermediates
Catalysts
Fine chemical products
Titanium is particularly valuable where corrosion resistance is critical.
Pharmaceutical Industry
Porous titanium filters can be used in specialized purification and filtration systems requiring:
High cleanliness
Stable filtration accuracy
Corrosion resistance
Long service life
Petroleum & Petrochemical Industry
Applications include:
Catalyst recovery
Fine filtration
Process liquid purification
High-temperature filtration
Food & Beverage Processing
Suitable applications may include:
Liquid clarification
Fine particle filtration
Process purification
Material selection should be confirmed according to specific food-contact requirements.
Electrochemical Industry
Porous titanium plates are suitable for:
Electrolysis systems
Electrochemical reactors
Electrode support structures
Gas diffusion components
Functional porous electrodes
Hydrogen Production
Porous titanium materials can be used in specialized hydrogen production and electrochemical systems where controlled gas and liquid transport is required.
Potential applications include:
Electrolyzer components
Gas diffusion structures
Electrode support materials
Electrochemical separation systems
Available Product Forms
We can manufacture porous titanium materials in different shapes.
Porous Titanium Plate
Suitable for:
Flat filtration systems
Electrochemical equipment
Gas diffusion applications
Porous Titanium Disc
Suitable for:
Filter assemblies
Spargers
Laboratory equipment
Specialized filtration systems
Porous Titanium Tube
Suitable for:
Tubular filtration systems
Gas filtration
Liquid purification
Customized Porous Titanium Components
Custom manufacturing is available according to:
Customer drawings
Required pore size
Filtration precision
Pressure conditions
Operating temperature
Application environment
Quality Control
Each batch can be inspected according to customer requirements.
Typical inspection items include:
Dimensional Inspection
Thickness
Width
Length
Flatness
Geometry tolerance
Material Inspection
Chemical composition
Material certificate
Material traceability
Filtration Performance
Depending on product requirements:
Pore size testing
Bubble point testing
Permeability testing
Filtration precision verification
Mechanical Testing
Where required:
Compression strength
Pressure resistance
Structural integrity testing
Why Choose Porous Titanium Instead of Stainless Steel?
| Property | Porous Titanium | Stainless Steel |
|---|---|---|
| Corrosion Resistance | Excellent | Good |
| Seawater Resistance | Excellent | Limited depending on grade |
| Chloride Resistance | Excellent | May suffer localized corrosion |
| Weight | Lightweight | Heavier |
| Chemical Stability | Excellent | Application dependent |
| Mechanical Strength | High | High |
| Service Life | Long | Application dependent |
| Cost | Higher initial cost | Lower initial cost |
For highly corrosive environments, porous titanium can provide a significantly longer service life compared with conventional metallic filter materials.
Packaging & Delivery
Packaging
Standard export packaging includes:
Protective wrapping
Foam protection
Moisture protection
Strong export wooden cases
Customized packaging is available for precision porous materials.
Lead Time
| Order Type | Typical Lead Time |
|---|---|
| Samples | 3 – 7 days |
| Standard Orders | 7 – 15 working days |
| Customized Products | Subject to technical requirements |
Lead time depends on product dimensions, pore structure, quantity, and inspection requirements.
Frequently Asked Questions
What is the minimum thickness of a porous titanium plate?
Our porous titanium sintered plates can be manufactured with a minimum thickness starting from approximately 0.8 mm, depending on pore size and structural requirements.
What filtration precision is available?
Typical filtration precision ranges from approximately 0.5 μm to 100 μm, depending on the powder particle size and sintering process.
Can porous titanium plates be customized?
Yes. We can manufacture customized products according to customer drawings, including:
Thickness
Width
Length
Pore size
Filtration precision
Special shapes
Can porous titanium filters be cleaned and reused?
In many applications, porous titanium filters can be regenerated through appropriate cleaning methods, depending on the process medium and contamination type.
What industries use porous titanium plates?
Typical industries include:
Chemical processing
Water treatment
Pharmaceutical production
Electrochemical engineering
Petroleum processing
Hydrogen production
Environmental protection
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