
Cladding Plate Reactor
Materials: titanium Gr2/ steel Q345R
Medium: Concentrated sulfuric acid, water vapor, Aniline, methanol, steam
Effective Volume:3000 L
Design pressure:4.5 MPa
Design temperature:250℃
Product Introduction
The TA2 Titanium Clad Q345R Reactor is a high-performance pressure vessel designed for chemical and petrochemical processes requiring excellent corrosion resistance, high mechanical strength, and long-term operational reliability.
Manufactured using advanced titanium clad plate technology, the reactor combines a corrosion-resistant TA2 Grade 2 titanium lining layer with a high-strength Q345R pressure vessel steel base layer through a metallurgical bonding process.
This composite structure provides the ideal combination of:
TA2 Titanium Cladding: Outstanding resistance to acids, chlorides, solvents, and other aggressive chemical media.
Q345R Carbon Steel Base: Excellent mechanical strength, pressure-bearing capability, and cost efficiency.
Compared with fully titanium reactors, titanium clad reactors significantly reduce material costs while maintaining superior corrosion resistance, making them an economical solution for demanding industrial applications.
Technical Specifications
| Item | Reactor Interior | Upper Jacket | Lower Jacket | Tube Bundle |
|---|---|---|---|---|
| Effective Volume | 3000 L | - | - | - |
| Total Volume | 3500 L | - | - | - |
| Design Pressure | 4.5 MPa | 1.9 MPa | 1.5 MPa | 2.2 MPa |
| Working Pressure | 4.0 MPa | 1.6 MPa | 1.3 MPa | 2.0 MPa |
| Design Temperature | 250 ℃ | 208 ℃ | 300 ℃ | 280 ℃ |
| Working Temperature | 250 ℃ | 202 ℃ | 280 ℃ | 280 ℃ |
| Material | TA2 + Q345R | Q345R | Q345R | TA2 Titanium |
| Corrosion Allowance | Base: 1 mm / Cladding: 3 mm | 1.5 mm | 1.5 mm | 0 mm |
| Weld Joint Efficiency | 1.0 | 0.85 | 0.85 | 0.9 |
Process Media
Reactor Interior:
Aniline
Methanol
Steam
Upper Jacket:
Heat transfer oil
Lower Jacket:
Sulfuric acid
Tube Bundle:
Steam
Product Structure
Titanium Clad Plate Construction
The reactor shell is manufactured from TA2 titanium clad Q345R steel plate, providing:
Titanium Layer (TA2)
Excellent resistance to corrosion
High stability in acidic and chloride environments
Low contamination risk
Long service life
Steel Base Layer (Q345R)
High tensile strength
Excellent pressure resistance
Good weldability
Reduced manufacturing cost
The metallurgical bonding between titanium and steel ensures reliable performance under high-pressure and high-temperature operating conditions.
Key Advantages
Excellent Corrosion Resistance
The TA2 titanium lining protects the reactor from highly corrosive substances, including:
Organic acids
Inorganic acids
Chloride solutions
Chemical solvents
Oxidizing environments
This makes the reactor suitable for harsh chemical processing applications.
High Pressure & Temperature Performance
The Q345R pressure vessel steel structure provides:
High mechanical strength
Excellent structural stability
Safe operation under elevated pressure and temperature conditions
Cost-Effective Alternative to Solid Titanium Equipment
Compared with a full titanium reactor:
Lower material cost
Reduced manufacturing expense
Maintains titanium corrosion resistance where it is required
Long Service Life
The combination of titanium corrosion protection and steel mechanical strength provides:
Reduced maintenance requirements
Longer equipment lifetime
Improved production reliability
Typical Applications
Chemical Industry
Used for:
Chemical synthesis
Organic reactions
Acid processing
Solvent reactions
Intermediate production
Typical applications include:
Fertilizer production
Polymer manufacturing
Fine chemical processing
Petrochemical Industry
Suitable for:
Hydrocracking processes
Hydrotreating systems
Catalytic reactions
Refining processes
Titanium cladding provides reliable corrosion protection when handling aggressive petroleum chemicals.
Pharmaceutical & Food Industry
Used in processes requiring:
High cleanliness
Corrosion resistance
Stable operation
Applications include:
Sterilization systems
Extraction equipment
Distillation processes
Reaction vessels
Environmental Protection Industry
Applied in:
Wastewater treatment systems
Chemical waste processing
Pollution control equipment
The titanium lining provides excellent durability in corrosive environments.
Manufacturing Capability
We provide customized titanium clad reactors according to customer process requirements, including:
Reactor volume design
Pressure and temperature optimization
Material selection
Jacket and coil design
Agitation system integration
Customized nozzle arrangement
Pressure vessel fabrication according to applicable standards
Why Choose TA2 Titanium Clad Reactors?
| Requirement | Solution |
|---|---|
| Corrosive chemical media | TA2 titanium corrosion-resistant layer |
| High pressure operation | Q345R pressure vessel steel structure |
| Cost control | Titanium clad technology instead of solid titanium |
| Long operating life | Metallurgical bonding and stable structure |
| Customized process requirements | Engineering design support |
Summary
The TA2 Titanium Clad Q345R Reactor offers an optimal balance of corrosion resistance, mechanical strength, and economic efficiency.
With advanced titanium clad technology, it provides a reliable solution for chemical, petrochemical, pharmaceutical, energy, and environmental applications where conventional steel reactors cannot meet corrosion requirements.
High corrosion resistance + high strength + cost efficiency make titanium clad reactors an ideal choice for modern industrial reaction systems.
Hot Tags:
You Might Also Like
Send Inquiry






