Titanium Nickel Zirconium Reactor

The Titanium Nickel Zirconium (TiNiZr) Reactor is a premium industrial reactor engineered for highly corrosive, high-temperature, and high-pressure chemical processes. By combining the outstanding corrosion resistance of titanium, nickel, and zirconium, the reactor delivers exceptional durability, process reliability, and long service life in demanding industrial environments.

TiNiZr reactors are widely used in petrochemical processing, specialty chemical manufacturing, polymer production, and pharmaceutical industries where conventional stainless steel equipment cannot provide sufficient corrosion resistance.

Product Features

Superior Corrosion Resistance

The combination of titanium, nickel, and zirconium provides excellent resistance against:

• Hydrochloric acid
• Sulfuric acid
• Nitric acid
• Chloride-containing solutions
• Organic acids
• Alkali solutions

High Temperature & Pressure Capability

• Operating Temperature: -40°C to 280°C
• Working Pressure: Up to 1.2 MPa

Designed for continuous operation under severe process conditions.

Excellent Mechanical Strength

The reactor maintains structural integrity under:

• High pressure
• Thermal cycling
• Corrosive environments
• Continuous industrial operation

Flexible Design Configuration

Available with:

• Jacketed heating system
• Internal coil heating
• Customized agitation systems
• Automatic control integration

Long Service Life

Compared with conventional stainless steel reactors, TiNiZr reactors provide:

• Lower maintenance costs
• Reduced downtime
• Extended operating lifespan

Technical Specifications

Available Material Options

Titanium

• TA1 (Grade 1 Titanium)
• TA2 (Grade 2 Titanium)

Nickel

• N4
• N6

Zirconium

• Zr-2
• Zr-4

Clad Plate Options

• TA1 / Q235B
• TA1 / 16MnR
• TA1 / 304 Stainless Steel
• TA1 / 316L Stainless Steel
• N6 / Q235B
• N6 / 316L Stainless Steel

Agitation System Options

Different agitator designs are available based on process requirements.

Paddle Agitator

Suitable for low-viscosity liquids.

Anchor Agitator

Designed for high-viscosity media.

Propeller Agitator

Provides efficient mixing and circulation.

Ribbon Agitator

Ideal for viscous and non-Newtonian fluids.

Turbine Agitator

Suitable for gas-liquid and liquid-liquid dispersion.

Heating & Cooling Systems

Heating Methods

• External Jacket Heating
• Internal Coil Heating
• Electric Heating
• Steam Heating
• Thermal Oil Heating

Cooling Methods

• Water Cooling
• Chilled Water Cooling
• Internal Cooling Coil

Sealing Options

To ensure leak-free operation, several sealing systems are available:

Mechanical Seal

Suitable for general industrial applications.

Magnetic Seal

Ideal for toxic, hazardous, and high-purity processes.

Packing Seal

Economical solution for standard operating conditions.

Applications

Petrochemical Industry

• Hydrocracking
• Hydrotreating
• Catalytic reforming
• Heavy oil processing

Chemical Industry

• Corrosive chemical reactions
• Acid production
• Solvent processing
• Fine chemical synthesis

Polymer Industry

• Polyethylene (PE)
• Polypropylene (PP)
• Specialty polymer production

Pharmaceutical Industry

• High-purity chemical reactions
• API manufacturing
• Intermediate production

Manufacturing Capabilities

We provide:

• Reactor design and engineering
• Material selection consulting
• Fabrication and welding
• Surface finishing
• Pressure testing
• Third-party inspection
• Installation guidance
• Technical support

Quality Assurance

Every reactor is manufactured under strict quality control procedures and can be supplied with:

• Material Test Certificates (MTC)
• Hydrostatic Test Reports
• NDT Inspection Reports
• Dimensional Inspection Reports
• ISO 9001 Quality Documentation

Request a Quote

For customized Titanium Nickel Zirconium Reactors, please provide:

• Process medium
• Working temperature
• Working pressure
• Required volume
• Heating method
• Agitator type
• Special design requirements

Our engineering team will provide a complete technical solution and quotation.

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