Reactor And pressure Vessel

Reactor and Pressure Vessel systems are essential equipment used to carry out chemical reactions under controlled temperature and pressure conditions. They are widely applied in industries such as petroleum, chemical processing, pharmaceuticals, food production, and materials manufacturing.

Designed to handle processes such as vulcanization, nitration, hydrogenation, alkylation, polymerization, and condensation, these vessels are manufactured from high-performance materials to ensure safety, durability, and corrosion resistance.

Key Features

High Pressure & Temperature Resistance
Designed for demanding reaction conditions

Wide Material Selection
Carbon steel, stainless steel, zirconium, nickel alloys

Excellent Corrosion Resistance
Suitable for aggressive chemical environments

Flexible Design Options
Multiple structures, sealing systems, and agitation types

Reliable & Safe Operation
Built to international pressure vessel standards

Custom Engineering Available
Tailored to specific process requirements

Reactor Classification

By Structural Design

Open Flat Cover Reactor
Easy maintenance and cleaning

Open Flange Reactor (Butt-Welded Flange)
Strong sealing performance, suitable for medium pressure

Closed Reactor
Fully sealed, ideal for high-pressure and hazardous processes

Types of Reactors

1. Stainless Steel Reactor

Structure

• Vessel body and cover

• Jacket (for heating/cooling)

• Agitator system

• Transmission device

• Shaft sealing system

• Support structure

Material Options

• Carbon manganese steel

• Stainless steel (304 / 316 / 316L)

• Zirconium

• Nickel-based alloys (Hastelloy, Monel, Inconel)

Agitation Types

• Anchor

• Paddle

• Turbine

• Propeller

• Frame

Multi-layer agitators can be used for high aspect ratio vessels.

Sealing Methods

• Packing seal

• Mechanical seal

• Magnetic seal

Heating Methods

• Electric heating

• Hot water heating

• Thermal oil circulation

• External or internal coil heating

Cooling Methods

• Jacket cooling

• Internal coil cooling

2. Glass-Lined Reactor

Glass-lined reactors combine the chemical stability of glass with the strength of steel:

High resistance to corrosion and chemical attack

Smooth, non-reactive internal surface

Ideal for acids and sensitive chemical reactions

3. Magnetic Stirring Reactor

Magnetic stirring reactors use magnetic coupling technology to achieve a fully sealed system:

• Static sealing (no leakage)

• Eliminates mechanical seal failures

• Ideal for:

• Flammable media

• Explosive environments

• Toxic or hazardous chemicals

• High-purity processes

Common applications include:

• Hydrogenation

• Oxidation

• Fluorination

• Polymerization

Materials Available

Carbon Steel (Q235, 16MnR)

Stainless Steel (304, 316, 316L)

Titanium

Zirconium (Zr-2, Zr-4)

Nickel & Nickel Alloys (Hastelloy, Monel, Inconel)

Clad materials (explosion-bonded or rolled)

Applications

Chemical Industry

Acid and alkali reactions

Organic and inorganic synthesis

Petrochemical Industry

Hydroprocessing

Catalytic reactions

Pharmaceutical Industry

Drug synthesis

Sterile processing

Food Industry

Fermentation

Additive production

Polymer & Materials

Polymerization processes

Resin and plastic production

Advantages

Wide adaptability to different chemical processes

High safety under pressure and temperature

Long service life with corrosion-resistant materials

Customizable for batch or continuous production

Suitable for both small-scale and large-scale plants

Customization Options

We offer complete customization based on your requirements:

Vessel volume and pressure rating

Material selection

Agitation system design

Heating and cooling configuration

Sealing method selection

Automation and control system integration

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