Nitinol Superelastic Shape Memory Alloy Wire

Nitinol Superelastic Shape Memory Alloy Wire

Material:nitinol alloy
Diameter:0.1-3.0mm
Suraface:black/polished
MOQ:1kg

Product Introduction

Product Overview

Nitinol wire is a high-performance nickel-titanium (NiTi) shape memory alloy known for its unique combination of:

  1. Shape memory effect

  2. Superelasticity

  3. Excellent corrosion resistance

  4. High fatigue resistance

Nitinol (Nickel Titanium Alloy) belongs to the family of shape memory alloys (SMA). Its extraordinary properties are produced by a thermoelastic martensitic phase transformation inside the material structure.

Material Standard

ASTM F2063-18

GB24627-2009

Chemical Composition

Nitinol alloys are typically composed of:

Nickel (Ni): 55% – 56%

Titanium (Ti): 44% – 45%

Small composition changes can significantly affect:

Transformation temperature

Superelastic performance

Shape memory characteristics

Specifications


Item

Details

Diameter Range

φ0.05 mm – 7.0 mm

Temperature Range

-40 °C ~ 95 °C

Shapes

Round / Square / Flat / Rope

Surface Options

Black / Light Oxide / Pickling / Polished

Surface State Options

Black Oxide Surface

Industrial standard oxide finish with good dimensional stability.

As-Cleaned Surface

Cleaned surface suitable for general industrial applications.

Medical Grade Polished Surface

High surface quality for:

  • Medical devices

  • Surgical instruments

  • Orthodontic applications

Centerless Ground Surface

High precision dimensional tolerance and smoothness.

Main Features

Shape Memory Effect

Nitinol can recover its original pre-set shape after deformation when heated above its transformation temperature.

Superelasticity

Nitinol exhibits exceptional recoverable strain and flexibility, acting like a "super spring."

Benefits include:

  • High elasticity

  • Excellent kink resistance

  • Long fatigue life

Lightweight & Compact

Compared with traditional actuators or motors:

  • Smaller size

  • Lower weight

  • Silent operation

  • Easier integration

Corrosion Resistance

Excellent resistance to:

  • Moisture

  • Oxidation

  • Many chemical environments

Suitable for medical and industrial applications.

Application Types of Nitinol

1. Free Recovery

The wire is deformed at low temperature and recovers its original shape after heating.

2. Constrained Recovery

Recovery movement is mechanically restricted, generating force or stress output.

3. Work Production

The alloy performs mechanical work while returning to its original shape.

4. Superelasticity

The material behaves like a highly flexible spring with exceptional recoverable deformation.

Applications

Medical Industry

  • Orthodontic wires

  • Surgical implants

  • Medical guide wires

  • Stents

  • Minimally invasive devices

Consumer Products

  • Eyeglass frames

  • Flexible wearable components

Electronics & Optical Systems

Nitinol actuator wire can help SMA OIS systems reduce blur caused by hand shake and improve low-light photography performance.

Industrial Applications

  • Actuators

  • Precision mechanical devices

  • Robotics

  • Automation systems

Nitinol Actuator Wire Characteristics

Nitinol SMA actuator wire behaves similarly to biological muscle:

  • Contracts when electrically heated above transition temperature

  • Returns to original length after cooling

  • Operates silently

  • Can replace:

    • Small motors

    • Solenoids

    • Mechanical actuators

Advantages

  • Excellent superelasticity

  • Shape memory capability

  • High fatigue resistance

  • Corrosion resistant

  • Lightweight

  • Silent operation

  • Long service life

  • High precision performance

Customization

Custom production is available according to:

  • Drawings

  • Required AF temperature

  • Surface condition

  • Diameter tolerance

  • Shape requirements

  • Medical or industrial standards

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