Ru Ir Coating Titanium Anode For Chlorine Generator

Ru Ir Coating Titanium Anode For Chlorine Generator

Application: Chlorine Generator
Product: Ru/Ir coated titanium anode
Coating: Ru/Ir oxide Base materials: titanium Gr1 sheet/mesh
Origin: China

Product Introduction

Product Overview

Ru–Ir (Ruthenium–Iridium) coated titanium anodes are widely used in electrolytic chlorine generation systems, particularly in saltwater swimming pools, spa systems, and industrial water treatment applications.

The anode is manufactured by coating a titanium substrate with a noble metal oxide layer composed of ruthenium oxide (RuO₂) and iridium oxide (IrO₂). This coating provides excellent electrocatalytic activity for chlorine evolution, ensuring efficient electrolysis performance and long service life.

Due to their high corrosion resistance, energy efficiency, and durability, Ru–Ir coated titanium anodes are considered one of the most reliable electrode materials for chlorine generation systems.

Applications

Chlorine Generation via Electrolysis

Ru–Ir coated titanium anodes play a critical role in electrolytic chlorine generators, enabling the efficient conversion of chloride ions in saline water into chlorine gas for disinfection purposes.

Swimming Pools and Spa Systems

These anodes are commonly used in saltwater chlorination systems, providing a continuous and stable chlorine supply to maintain safe and hygienic pool water with minimal chemical additives.

Water Treatment Systems

In municipal and industrial water treatment facilities, Ru–Ir coated titanium anodes are used for:

Water disinfection

Oxidation processes

Electrochemical treatment systems

Key Advantages

Excellent Corrosion Resistance

Titanium substrates already offer excellent corrosion resistance, and the Ru–Ir oxide coating further enhances durability in aggressive electrolytes containing chlorides.

Long Service Life

The noble metal oxide coating significantly extends the electrode lifetime, reducing maintenance frequency and replacement costs.

High Energy Efficiency

The Ru–Ir coating reduces the chlorine evolution overpotential, allowing electrolysis to operate at lower voltage and reduced power consumption.

Low Maintenance

These anodes resist scaling, fouling, and degradation, minimizing cleaning requirements and reducing system downtime.

Stable Electrochemical Performance

The coating ensures uniform current distribution and stable chlorine production, maintaining consistent system performance over time.

Technical Specifications

Capacity

Voltage (DC)

Current (DC)

Salinity

Interface

Connecting Pillar

Pressure Vessel

Tank Material

50 g/h

≤5 V

≤60 A ±20%

2%–5%

G1"

M8 × 40 mm

≤0.2 MPa

Acrylic / PVC

100 g/h

≤5 V

≤125 A ±20%

2%–5%

G1/2"

M16 × 40 mm

≤0.2 MPa

Acrylic / PVC

300 g/h

≤20 V ±5 V

≤84 A ±20%

2%–5%

G1/2"

M12 × 30 mm

≤0.2 MPa

Acrylic / PVC

500 g/h

≤30 V

≤120 A ±20%

2%–5%

G1/2"

M22 × 30 mm

≤0.2 MPa

Acrylic / PVC

1000 g/h

≤40 V

≤156 A ±20%

2%–5%

G3/4"

M27 × 50 mm

≤0.2 MPa

Acrylic / PVC

Important Notes

  1. The actual current and voltage values may vary depending on the salinity and concentration of the electrolyte solution.

  2. Electrolyzers can be customized in different configurations, including:

Plate type

Tubular type

Other customized designs

Advantages Compared with Traditional Anodes

Compared with graphite or lead anodes, Ru–Ir coated titanium anodes offer several advantages:

Stable electrode dimensions, maintaining consistent electrode spacing during electrolysis

Lower operating voltage, reducing energy consumption by approximately 20%

Longer service life, with strong resistance to chlorine and alkali corrosion

Higher allowable current density, improving production efficiency

Improved product purity, preventing contamination of electrolyte or cathode products

Higher current efficiency, avoiding deformation and short circuits common with lead anodes

Reusable titanium substrate, reducing long-term material costs

For example, in chlor-alkali production using the diaphragm process:

Graphite electrode current density: ~8 A/dm²

Titanium MMO anode current density: ~17 A/dm²

This allows significantly higher production capacity within the same electrolytic cell.

Chlorine Generation Principle

In the electrolysis process:

  1. Chloride ions (Cl⁻) from the saline solution are oxidized at the anode.

  2. Chlorine gas (Cl₂) is generated at the anode surface.

  3. The Ru–Ir oxide coating acts as an efficient catalyst, accelerating the chlorine evolution reaction while maintaining electrode stability.

This ensures high chlorine production efficiency and long-term operational reliability.

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