platinized titanium anode
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platinized titanium anode

platinized titanium anode

1. Substrate: TA1
2. Connection method of electrode column: bump welding, spot welding or screw fixing
3. Coating process: Platinum plating
4. Coating amount of precious metal: 0.2-5μm
5. the use of environmental PH: 2-12
6. Working current density: ≦3000A/m2

Product Introduction

Platinized Titanium Anodes are high-performance insoluble electrodes designed for electrochemical water treatment and electrolyzed functional water systems. They consist of a titanium substrate, typically TA1/Gr1 titanium, coated with a controlled layer of platinum (Pt).

The platinum coating provides excellent electrocatalytic activity and corrosion resistance, enabling stable electrode performance during electrolysis. Depending on the electrolyte composition, electrode configuration, and operating conditions, platinized titanium anodes can be used in systems for electrolyzed acidic and alkaline water, hydrogen-rich water generation, cleaning, disinfection, and other electrochemical water treatment applications.

Working Principle

During electrolysis, direct current is applied between the anode and cathode through an electrolyte-containing water solution.

At the electrodes, electrochemical reactions take place and water is separated into different streams or reaction zones according to the design of the electrolytic cell.

At the anode, oxidation reactions occur, while reduction reactions take place at the cathode. Depending on the electrolyte and operating conditions, the process can generate hydrogen, oxygen, hydrogen ions, hydroxide ions, and other electrochemically active species.

The platinum coating serves as an electrocatalytic surface, facilitating electrode reactions and providing stable electrochemical performance.

The actual composition and properties of the generated water depend on factors such as electrolyte composition, current density, electrode spacing, water quality, temperature, and electrolysis time.

Key Features

High Electrocatalytic Activity

Platinum provides excellent catalytic activity for a wide range of electrochemical reactions, making Pt-Ti electrodes suitable for compact and high-efficiency electrolysis systems.

Excellent Corrosion Resistance

The titanium substrate combined with the platinum coating provides good resistance to corrosion in appropriately controlled acidic and alkaline operating environments.

Stable Electrochemical Performance

A properly prepared Pt coating provides a stable active surface and reliable electrical performance during continuous electrolysis.

High Current-Density Capability

The electrode can be engineered for different current densities and cell configurations to meet the requirements of laboratory, commercial, and industrial electrolysis systems.

Flexible Electrode Design

Platinized titanium electrodes can be manufactured in various shapes and configurations to accommodate different electrolytic cell designs.

Low Maintenance

The corrosion-resistant Ti/Pt electrode structure helps reduce electrode replacement frequency when operated within the recommended electrical, chemical, and temperature conditions.

Technical Specifications

Parameter Specification
Substrate Material TA1 / Gr1 Titanium
Coating Material Platinum (Pt)
Typical Pt Coating Thickness 0.2–5 μm
Substrate Thickness 0.5 mm or customized
Recommended Current Density ≤ 3000 A/m²*
Operating Temperature ≤ 65°C*
Applicable pH Approximately 2–12*
Connection Spot Welding / Screw Fixing / Projection Welding
Electrode Forms Mesh / Ring / Strip / Honeycomb / Customized

* Actual operating limits depend on electrolyte composition, electrode geometry, coating specification, cell design, and operating conditions. Please contact us for application-specific recommendations.

Available Electrode Configurations

To accommodate different electrolytic cell designs, platinized titanium anodes can be manufactured in various forms, including:

Titanium mesh electrodes

Ring-shaped electrodes

Strip electrodes

Honeycomb electrodes

Plate electrodes

Custom-designed electrodes

Dimensions, connection positions, coating areas, substrate thickness, and platinum loading can be customized according to customer drawings and technical requirements.

Manufacturing Process

The performance and service life of a platinized titanium anode depend strongly on substrate preparation and coating quality.

Our typical manufacturing process includes:

Titanium substrate preparation
The titanium substrate is cut, formed, and mechanically prepared according to the required electrode geometry.

Surface cleaning and activation
The substrate surface is thoroughly cleaned and activated to ensure proper adhesion of the platinum coating.

Platinum coating
A controlled platinum deposition process is used to form the required catalytic coating on the titanium substrate.

Coating thickness control
Platinum deposition parameters are controlled according to the specified coating thickness or platinum loading.

Heat treatment and coating stabilization
Appropriate post-treatment processes may be applied according to the coating system and electrode design.

Quality inspection
Finished electrodes can be inspected for coating thickness, surface condition, dimensional accuracy, coating uniformity, and electrical continuity.

Quality Control

To ensure consistent electrode performance, quality control can include:

Substrate dimensional inspection

Surface condition inspection

Platinum coating thickness measurement

X-ray fluorescence (XRF) analysis

Coating uniformity inspection

Adhesion and surface integrity inspection

Dimensional and connection inspection

Electrical performance testing when required

Inspection requirements can be customized according to the customer's technical specification.

Applications

Platinized titanium anodes are used in a variety of electrochemical water and hydrogen-related systems, including:

Electrolyzed Functional Water Systems

Electrolyzed water generators

Acidic and alkaline water generators

Functional water production systems

Commercial electrolyzed water equipment

Hydrogen-Rich Water Systems

Hydrogen water generators

Hydrogen-rich water production equipment

Electrolysis-based drinking water systems

Cleaning and Disinfection

Food and equipment cleaning systems

Electrochemical disinfection systems

Surface cleaning applications

Water treatment and hygiene equipment

Hydrogen Production

Small-scale water electrolysis systems

Hydrogen generation equipment

Laboratory electrochemical systems

Specialized electrolytic devices

Application Example – Food Processing

In food processing and related applications, electrolyzed water systems can be used for cleaning and sanitation processes.

Depending on the system configuration, electrolyzed water may be applied to:

Cleaning food-processing equipment

Cleaning production surfaces

Treatment of food-contact surfaces

Washing and sanitation processes for fresh produce

The effectiveness of the process depends on parameters including water chemistry, pH, oxidation-reduction potential, active species concentration, treatment time, temperature, and system design.

Platinized titanium anodes provide a durable catalytic electrode surface for the electrochemical generation process.

Advantages of Pt-Ti Anodes

High electrocatalytic activity

Good corrosion resistance

Stable Ti/Pt electrode structure

Uniform platinum coating

Customized electrode geometry

Suitable for continuous electrolysis

Low electrode maintenance requirements

Available with different platinum coating specifications

Precautions for Use

To maintain electrode performance and service life:

Avoid scratching, impact, bending, or other mechanical damage to the platinum-coated surface.

Prevent contamination by oil, grease, or other foreign substances during installation and handling.

Connect the electrode to the correct polarity according to the electrolytic cell design.

Avoid direct contact between anode and cathode.

Operate within the recommended current density, temperature, and chemical conditions.

Maintain appropriate water and electrolyte quality.

Do not use aggressive chemicals or cleaning methods that may damage the platinum coating.

Store electrodes in clean and dry conditions before installation.

Customized Pt-Ti Anodes

Changsheng Titanium manufactures platinized titanium anodes according to customer drawings, electrode dimensions, coating requirements, and operating conditions.

We can customize:

Titanium substrate grade

Electrode dimensions

Electrode shape

Platinum coating thickness or loading

Coating area

Connection method

Mounting configuration

Electrical requirements

For a suitable electrode design, please provide the electrolyte composition, current or current density, operating temperature, electrode dimensions, application, and expected service life.

Our technical team can recommend an appropriate Ti/Pt electrode structure and coating specification based on the actual operating conditions.

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