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ASTM B863 Titanium Wire

1.Material:titanium and titanium alloy
2.Standard: ASTM B863,ASTM F67,ASTM F136,AWS A5.16
3.Grade:Gr1,Gr2,Gr3,Gr4,Gr5,Gr5 ELI/Ti6AL4V ELI,Gr7,Gr9,Gr12,Ti6AL7Nb,Ti13Nb13Zr,Ti15333
4.Dia:0.03-6.0mm Straight,Coil,Spool
5.Surface Finish: Bright, pickled, or as specified by the customer
6.Applications: Aerospace,medical,chemical processing,marine industries,welding,weaving,braiding,and others

Product Introduction

ASTM B863 covers titanium and titanium alloy wire in multiple grades for general industrial applications, including aerospace, medical, chemical, marine, and other high-performance industries.

General Parameters

Grades:
GR1, GR2, GR3, GR4 (Commercially Pure)
GR5 (Ti-6Al-4V), GR7, GR9, GR12, GR23 (Ti-6Al-4V ELI)
Ti-6Al-7Nb, Ti-13Nb-13Zr, Ti-15333, customized alloys

Standards: ASTM B863, ASTM F67, ASTM F136, AWS A5.16

Diameter Range: 0.03 mm – 6.0 mm (0.0012 in – 0.236 in), supplied straight, in coils, or on spools

Status: M, R, Y

Surface Finish: Bright, pickled, or customer-specified

Packaging: Spools, coils, reels, or per customer request

Mechanical Properties (Typical Range)

Tensile Strength: 350 – 1100 MPa (50 – 160 ksi)

Yield Strength: 250 – 1000 MPa (36 – 145 ksi)

Elongation: 15 – 25%

Chemical & Mechanical Properties (per AWS A5.16 / ASTM B348)

AWS Class

UNS No.

ASTM Grade

Key Alloying Elements

Tensile (MPa)

Yield (MPa)

ERTi-1

R50100

Gr 1

CP Ti

≥240

≥138

ERTi-2

R50120

Gr 2

CP Ti

≥345

≥275

ERTi-3

R50125

Gr 3

CP Ti

≥450

≥380

ERTi-4

R50130

Gr 4

CP Ti

≥550

≥483

ERTi-5

R56400

Gr 5

6% Al, 4% V

≥895

≥828

ERTi-7

R52401

Gr 7

Pd 0.12–0.25%

≥345

≥275

ERTi-9

R56320

Gr 9

3% Al, 2.5% V

≥620

≥483

ERTi-23

R56408

Gr 23

Ti-6Al-4V ELI

≥793

≥759


Dimension Tolerances

Diameter Tolerance

0.1–0.3 mm → ±0.025 mm

0.3–0.8 mm → ±0.04 mm

0.8–2.0 mm → ±0.05 mm

2.0–6.0 mm → ±0.10 mm

Length Tolerance

200–500 mm → ±1.0 mm

500–1000 mm → ±1.5 mm

1000–2000 mm → ±2.0 mm

2000 mm → ±2.5 mm

Key Grades Overview

Gr1–4 (CP Ti): Increasing strength with grade, excellent corrosion resistance, good formability.

Gr5 (Ti-6Al-4V): Most widely used; high strength, good biocompatibility, aerospace & medical.

Gr7: Similar to Gr2, with Pd addition for superior corrosion resistance.

Gr9 (Ti-3Al-2.5V): Balance of strength, formability, and weldability; used in aerospace tubing.

Gr12: Contains Mo + Ni, improved corrosion resistance in reducing acids.

Gr23 (ELI): Low interstitial Ti-6Al-4V, used for medical implants.

Applications

Aerospace: Airframes, landing gear, fasteners, hydraulic tubing

Medical: Orthopedic implants, dental implants, spinal cages, pacemakers

Chemical Processing: Heat exchangers, reactors, tanks, piping

Marine: Offshore rigs, underwater piping, propellers

Automotive: Exhausts, valve springs, suspension

Sports Equipment: Golf clubs, bicycles, tennis racquets

Jewelry: Durable, hypoallergenic designs

Welding & Fabrication: Titanium welding wire (ERTi series)

Manufacturing Process

Titanium sponge → Compacting electrodes → Melting → Bar billets → Precision forging → Wire drawing → Finished titanium wire

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