Surgical Metal Plates

Surgical plates are an essential part of orthopedic and trauma surgery, often used to stabilize fractured or misaligned bones. These plates are usually made from titanium or surgical-grade stainless steel and are attached to the bone using screws. After the bone has healed, the plates can either be left in place or removed, depending on the case.

Types of Surgical Plates:

• Grade 1, 2, and 3 Medical Titanium Plates:

• These grades of titanium (UNS R50250, UNS R50400, UNS R50550) are commonly used for surgical implants due to their strength, biocompatibility, and resistance to corrosion.

• Grade 1 is highly ductile, making it ideal for applications requiring flexibility.

• Grade 2 has higher strength and is more suitable for bone fixation in orthopedic surgery.

• Grade 3 is typically used in applications that require a high degree of strength and durability.

• Materials:
  Titanium or surgical-grade stainless steel are the primary materials used for making surgical plates. Titanium is preferred for its biocompatibility, corrosion resistance, and ability to support the healing process without inducing a significant immune response.

Specifications:

Mechanical Properties:

Chemical Composition:

Advanced Equipment & Production Process:

1. Vacuum Arc Remelting Furnace:

   Imported from Germany, offering high precision and stable performance.

2. Wire Drawing Workshop:

   Produces medical bars and wires, with 16 advanced machines capable of producing 20-1.0 mm medical-grade bars.

3. Straightening and Finishing Workshops:

   Ensures the straightness of the material within 0.15-0.3mm/m, with 13 advanced machines.

4. Rolling Mills:

   18 machines dedicated to producing surgical plate materials with high precision.

5. Surface Treatment and Testing:

   Ultrasonic fault detectors and mechanical property test equipment ensure high-quality control.

Applications:

1. Trauma & Orthopedic Surgery:

   Fixation of fractures and osteotomy (bone cutting) for realigning misaligned bones.

2. Joint Replacement:

   Hip, knee, elbow, and mandible joint replacements.

3. Spinal Orthosis:

   Artificial vertebrae used in spinal surgery.

4. Maxillofacial Surgery:

   For jaw reconstruction and other facial bone repairs.

5. Cardiac Devices:

   Cardiac pacing devices and artificial heart valves.

6. Dental Implants:

   Titanium dental implants for dental restoration.

7. Titanium Mesh for Skull Shaping:

   Used in cranial reconstruction for patients who have suffered head trauma.

Advantages

1. Biocompatibility:
   Titanium has excellent compatibility with human tissue, minimizing the risk of rejection or infection.

2. Corrosion Resistance:
   It does not corrode in the body, ensuring long-term performance without degradation.

3. Lightweight and Strong:
   Despite its strength, titanium is lightweight, making it ideal for use in bone fixation.

4. Non-Magnetic:
   Titanium plates do not interfere with MRI scans, which is important for post-surgery imaging.

5. Durable and Long-lasting:
   They provide long-term stability and support during the healing process.

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