Lead Dioxide Titanium Electrode

Lead Dioxide Titanium Electrode

Under the environment of oxygen evolution, people have developed the lead dioxide electrode (PbO2): a non-stoichiometric compound that is deficient in oxygen and contains excessive lead. It has multiple crystal forms, using the anode electrodeposition to produce the β-PbO2, which has Oxidation, corrosion resistance (high stability in strong acid H2S04 or HN03), high oxygen overpotential, good electrical conductivity, strong binding force, strong oxidation ability when electrolyzed in aqueous solution, can bear large current, etc.

Product Introduction

The Lead Dioxide Titanium Anode (Ti/PbO₂) is a high-performance insoluble anode manufactured by depositing a dense lead dioxide (PbO₂) coating onto a titanium substrate. Combining the mechanical strength and corrosion resistance of titanium with the excellent electrochemical properties of lead dioxide, this anode is widely used in electroplating, wastewater treatment, hydrometallurgy, ozone generation, and electrochemical oxidation.
Ti/PbO₂ anodes feature a high oxygen evolution potential, excellent oxidation capability, low electrical resistivity, and outstanding resistance to acidic electrolytes. They are particularly suitable for applications requiring strong oxidizing conditions and high current density.

Key Features

High Oxygen Evolution Potential

The PbO₂ coating offers a high oxygen evolution potential of approximately 1.68 V, making it highly effective for oxidation reactions while minimizing unwanted side reactions.

Excellent Corrosion Resistance

Designed for operation in strongly acidic electrolytes, Ti/PbO₂ anodes provide excellent resistance to corrosion in:

Sulfuric acid (H₂SO₄)

Nitric acid (HNO₃)

Chromic acid

Perchlorate solutions

Other aggressive oxidizing media

High Current Density Capability

The anode is capable of operating under current densities of up to 5,000 A/m², ensuring stable performance in demanding industrial processes.

Long Service Life

The dense PbO₂ coating provides excellent wear resistance and chemical stability, with a typical service life of 3–5 years, depending on operating conditions.

High Electrochemical Efficiency

The low electrical resistance of the PbO₂ coating contributes to:

Improved current efficiency

Lower energy consumption

Stable electrode performance

High oxidation efficiency

Technical Specifications

Item Specification
Substrate Material Titanium
Coating Material Lead Dioxide (PbO₂)
Coating Thickness 3–5 mm
Standard Plate Size 5 × 1280 × 1380 mm
Coated Mesh Area 5 × 800 × 1280 mm
Customized Sizes Available according to customer drawings
Maximum Current Density 5,000 A/m²
Oxygen Evolution Potential Approximately 1.68 V
Expected Service Life 3–5 years

Electrochemical Characteristics

Lead dioxide coatings are formed through electrodeposition on the titanium substrate.

During deposition:

Water molecules generate adsorbed hydroxyl radicals (OH)

Lead ions react to form intermediate hydroxide compounds

The intermediates are further oxidized into a dense PbO₂ catalytic layer

The resulting coating provides:

High oxidation capacity

Excellent dimensional stability

Strong adhesion to the titanium substrate

Outstanding electrochemical durability

Applications

Hard Chromium Plating

Widely used as insoluble anodes for:

Hard chrome plating

Chromic acid plating

Decorative chromium plating

Tin-free steel production

Chromate Surface Treatment

Suitable for:

Steel plate passivation

Chromate conversion coating

Surface treatment of metal components

Wastewater Treatment

Ti/PbO₂ anodes are highly effective in electrochemical oxidation processes for:

Industrial wastewater treatment

COD reduction

BOD reduction

Organic pollutant degradation

Electrochemical advanced oxidation processes (EAOPs)

Ozone Generation

The high oxygen evolution potential of PbO₂ makes these anodes suitable for:

Electrolytic ozone production

Water disinfection

Advanced oxidation systems

Hydrometallurgy

Used in the recovery and extraction of valuable metals, including:

Copper

Nickel

Cobalt

Other non-ferrous and precious metals

Electrolytic Production of Inorganic Chemicals

Applicable to the production of:

Chromic acid

Perchlorates

Periodates

Other oxidizing inorganic compounds

Organic Electrochemical Synthesis

Suitable for oxidation reactions used in:

Organic synthesis

Pickling electrolysis

Specialty chemical production

Advantages

High oxygen evolution potential for efficient oxidation

Excellent corrosion resistance in strong acidic media

High current density capability up to 5,000 A/m²

Long service life with stable electrochemical performance

Low electrical resistance for improved energy efficiency

Easy installation and replacement

Excellent dimensional stability during operation

Custom Manufacturing

Changsheng Titanium provides customized Ti/PbO₂ anodes to meet specific process requirements, including:

Plate anodes

Mesh anodes

Expanded metal anodes

Tubular anodes

Special-shaped electrodes

Custom dimensions based on engineering drawings

Typical Industries

Electroplating

Surface finishing

Steel manufacturing

Hydrometallurgy

Chemical processing

Environmental protection

Water and wastewater treatment

Mining and metal recovery

Electrochemical equipment manufacturing

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